Cigars: Processing Tobacco
Why Process Tobacco?
After being harvested and cured, tobacco isn’t absolutely stabilized and can not be kept long. It must next be fermented. Fermentation is a posh process, however to make an extended story quick, one can say that it is a transformation of the chemical parts by oxydation.
Fermentation and Ageing
Fermentation is a pure transformation of the chemical elements that stabilizes the raw material. The process is fairly deep and fairly fast. When well fermented, a tobacco might be stored for years with out damage.
Getting old is a sluggish pure evolution , during which time the tobacco is going to enhance its traits and to lose its “green” taste. Once blended in a cigar, the tobacco deserves a new period of aging so as to reach a very good balance between the blend components.
Why Ferment Tobacco?
Past stabilization and storage capability, fermentation makes the tobacco lose its raw and green taste that nobody would really like.
Who can ferment tobacco ?
It is simple to grow a few tobacco plants in your backyard when you like gardening. But if you wish to process it for smoking, you may have to ferment it. If not, you’ll have some trouble with the taste. To ferment your tobacco properly, you need either large quantities (hundreds of kilos) to build a bulk quantity for natural processing, or expensive gear for artificial fermentation. Our recommandation is to grow petunias (decorative tobacco vegetation, with quite a lot of colorful blossoms) and to buy Swisher Sweets Cigars to get pleasure from your smoke!
How one can Ferment Tobacco?
To process a pure fermentation, tobacco is piled up. The weight and the natural moisture content material allow the fermentation to start in the course of the pile. The temperature goes up. When the targeted temperature is reached, the pile is damaged and rebuilt, the outside tobacco getting inside and vice versa. And that as many times as is important, until the entire pile is properly fermented. Some heavy tobaccos can want as much as six turnings. It takes months to ferment them correctly.
Fermentation and Rotting
Do not be afraid when reading that tobacco is fermented! Tobacco shouldn’t be going to be rotten! Just stabilized and smokeable without giving you nausea. Fermentation considerably improves the unique taste.
Fermentation and Quality
Each tobacco has its personal fermentation procedure. The primary factors that outline the process are the texture of the material, and the utilization of the tobacco afterwards. Light wrappers and full bodied fillers will not be fermented the same way.
Fermentation and Temperature
Humid tobacco leaves put in a pile are going to begin fermenting, giving out heat. The management of the temperature inside the pile is a key factor of success. If the temperature goes too high, the tobacco will probably be cooked and deteriorate. Every type has its own optimum temperature. When it’s reached, the pile needs to be opened to stop the heating process and a new pile is constructed with cooled down tobacco. The outside tobaccos go inside and vice-versa. For instance, a darkish air cured tobacco accepts a temperature up to about 130ºF. And disaster can begin at 140ºF.